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Time Response of Magnetic Circuit Breakers

We can recast the equation of motion. describe the image

Equation 4.1, in dimensionless form by dividing through by the breakaway torque TB.  We obtain

 describe the image

The quantity Jaθg/TB has units of (time)2, so we define a characteristic time ta for a magnetic breaker as describe the image

This “time” is seen to be a function of the inertia of the armature, the spring constant of the armature restraining spring, the amount of pre-load we place on the restraining spring, and the angular width of the armature air gap.  Each different magnetic breaker will have its own particular value of ta.  But in terms of ta, all magnetic breakers of similar design will have the same dynamic behavior.

If we assume the idealized case of no latch mechanism load torque (i.e. Tlatch = 0), we will not need to consider impact effects when the armature slams into the latch mechanism.  This case will also be the minimum time response, or fastest possible response, for a magnetic structure.  The normalized equation of motion can then be written as

 describe the image

We can easily solve this differential equation numerically for any given set of values for the frame reluctance fraction m, normalized coil current i/Ith, and gap angle – spring pre-load angle ratio θg/θo.  Example solutions for m = 0.1, θg/θo  = 1.0, and different values of step input i/Ith are given in Figure 4.9. describe the image

The latch mechanism trips the contact separation mechanism when the armature angle reaches the latch threshold value θth.  The time required to trip the contact separation mechanism, measured from the overcurrent inception, is the detection time of the breaker td.  We plot the detection time response for the example solutions given in Figure 4.9 as a function of input normalized overload current in Figure 4.10. describe the image

In this case we have assumed that the threshold armature angle is 80% of the armature gap angle.  As can be seen, the normalized detection time is a monotonically decreasing function of the normalized input current.

In the case of no armature saturation, at high values of input current (in the example of Figure 4.10 for i>5Ith), the detection time becomes linearly dependent on the ratio Ith/i.  This linear behavior at high input currents can be deduced directly from the normalized equation of motion.  At high input currents the armature angular acceleration is approximately proportional to (i/Ith)2 only.  Thus a simple double integration gives describe the image

From which we see that describe the image

for a given threshold angle θth.

If armature saturation occurs, the time response of the armature will be slowed slightly.  The detection times for a saturated case would be slightly higher than non-saturated values, such as those given by the solid line in Figure 4.10.Saturated values would tend to level off at a minimum detection time since the drive torque would also saturate at a maximum value, given by (4.9) using the saturated gap flux value.  A typical saturation case is shown by the dashed line response in Figure 4.10.

Tags: Time Response, Armature Saturation, No Latch Mechanism

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