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Ken Arendt

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Bi-Metal Snap Thermal Circuit Breakers

The theory of snap-action bi-metal elements is a special application of the more general theory of elastic stability of flexible structures.   Many of the principles outlined here are based on Mechanical Products’ published work, The Theory and Practice of Overcurrent Protection (1987). In 1744, in one of the first mathematical discussions of the theory of elastic stability, Euler showed that column structures under axial compressive loading were subject to failure by lateral buckling at certain critical values of the axial load.  In essence, this same theory applies to snap bi-metal elements.

Consider the pre-curved bi-metal blade structure shown on edge in Figure 3.20. describe the image

This pre-curved blade has thickness h, width b, and a slight reference temperature upward curvature, such that the mid-span y-axis deflection at reference temperature is 0.  The blade is held firm at ends by rigid frame members A and B, restricting any x-axis elongation.  If the higher expansion side of the bi-metal blade is on the inside of the pre-curve, the blade mid-span deflection will tend to diminish as the blade temperature is raised due to the bimetal bending movement.  As the blade’s curvature diminishes as the blade’s temperature is raised, there will develop with the blade a longitudinal compressive force P, since the rigid frame will not allow any extension in its x-axis separation distance L0.   If the pre-curvature is large enough, and the temperature is raised high enough, the blade compressive force P will reach the Euler critical value and the blade will suddenly buckle downward in an attempt to relieve the force, and reach a new post-buckling locus, shown by the dotted line in Figure 3.20b.  This sudden buckling action is the snap we refer to when we describe a bi-metal element as a snap element. Snap-action behavior in bi-metal elements is fundamentally tied to elastic stability and compressive buckling theory (McCleer, 1987). 

As the temperature is raised beyond the buckling temperature, the blade’s downward curvature is simply increased.  There is no further buckling action.  If the temperature of the buckled blade is lowered, however, the downward deflection will diminish, and the compressive force P will start to rise again.  As the temperature is lowered still further, the compressive force P will again reach the Euler critical value, and the blade will suddenly reverse buckle.  This time, however, in the upward direction (i.e. the blade snaps back).

If we were to plot, for the buckling structure of Figure 3.20, the midspan deflection and the blade compressive force P versus the blade temperature rise ΔT, while being careful to observe the direction of ΔT change, we would find that the plots would be similar to those shown in Figure 3.21 (a) and (b).

 describe the image

The direction arrows on the and P trajectories indicate the direction of ΔT travel.  The loops in the and P curves are referred to as hysteresis loops and are commonly found in “thermostat” devices. Hysteresis characteristics are critical to stable switching performance in thermal control and overcurrent protection devices (McCleer, 1987). 

The hysteresis characteristics, like those shown in Figure 3.21, are ideal for an on/off or “bang-bang” control system.  For example, assume that the snap blade structure of Figure 3.20 is to be used as the temperature sensing and control unit for a household furnace.  A switching structure is coupled to the blade such that the furnace is on if the blade is curved upward, and off if the blade has buckled and is curved downward.  It should be clear that the temperature rise at the thermostat location will then oscillate between the buckling rise ΔTB and the reverse buckling rise ΔTRB, and will have an average value of ΔTc – the temperature rise at the center of the hysteresis curve.  The thermostat designer has the job of making the average temperature rise ΔTc adjustable, and the hysteresis temperature width ΔTB-ΔTRB a reasonable value. Proper hysteresis control is essential for predictable device operation and prevention of unstable switching behavior (McCleer, 1987).  Shortly, we shall see how these goals are accomplished.

First, let us reconsider the structure of Figure 3.20.  This structure buckles because it can develop enough longitudinal compressive force P.  Are there other structures, or variations of this structure, which can also allow build up of compressive force to the Euler critical value in a bi-metal element?  The answer, of course, is yes.

Consider the flexible frame structure shown in Figure 3.22. 

 describe the image

This assembly differs from the fully rigid structure of Figure 3.20 only in the degree of rigidity in which frame members A and B are held at separation distance Lo.  In the flexible frame, any incremental increase in frame separation ΔL from the original length Lo incurs a spring retention force ϒΔL, where ϒ is the effective spring constant of the frame.  This retention force is then the bi-metal blade longitudinal compressive force.

The compression force P for the blade, including the frame extension ΔL, is now given by describe the image

where ℓo is the blade arc length at the reference temperature, ℓ is the blade arc length at temperature rise ΔT, and A = bh is the cross-sectional area of the blade.  Since P = ϒΔL, we can factor out the frame extension term and form describe the image

Note that the frame flexibility factor, which we will give the symbol q, is always less than or equal to unity.  It is equal to unity for a fully rigid frame.  Thus, if the frame is not too flexible, there is no basic difference between operation of a fully rigid frame and a flexible frame blade buckling structure.   Frame rigidity and compressive force development are key design variables in snap-action thermal device performance (McCleer, 1987). Though, for an equal change in blade arc length with temperature rise, the flexible frame compressive force P will not be as great as that for a rigid frame.

Let us assume that we wish to use a particular bi-metal material in a snap blade design.  Let the material thickness be 0.008 in., and the reference temperature frame separation Lo be 1.0 in.  In a snap blade design, the hysteresis center temperature rise ΔTc and the hysteresis width temperature difference are to be pre-specified.  Let these quantities by 100o F each. 

describe the image

Now, using the material parameters given in Table 3.1, and the equations given in Figure3.23,

we have  describe the image

So, that the reference temperature mid-span deflection, due to pre-curvature, must be

 describe the image

Note that once the choice of material and the reference temperature frame separation has been made, the hysteresis center temperature depends solely on the amount of pre-curvature.  Now, since describe the image

the critical buckling slope SB is equal to 0.5.  From Figure 3.23, we then have describe the image

so that the required frame flexibility factor is describe the image

If the frame in the above example was rigid rather than flexible, the hysteresis width temperature difference could not be pre-specified.  Once the required pre-curvature deflection όo has been determined for a rigid frame, we would have an unrealistic result, since the value of Δαt is certainly not valid over such a temperature range.

 describe the image

and

 describe the image

And, thus

 describe the image

For a rigid frame, if one wishes to pre-specify both ΔTc and ΔTB – ΔTRB, the reference temperature frame separation Lo must also become a variable.  If we stick to specified hysteresis temperature width and hysteresis center temperature, we must have SB = 0.5.  And thus, a = 2.67.  We would then have to have describe the image

Or describe the image

The frame separation can then be solved for as

 describe the image

Or

 describe the image

There are several practical implementations of the bi-metal snap structure.  They all differ in the manner in which the blade longitudinal force P is formed.  They all operate, however, by principles similar to those we have developed for the simple compressive frame structure of Figure 3.22. Although implementations vary, the underlying principles of thermal expansion, compressive loading, and elastic instability remain consistent across snap-action device designs (McCleer, 1987). 

The circular disk structure in Figure 3.24 was, perhaps, the first snap bi-metal device.

 describe the image

A snap disk supplies its own longitudinal compressive force P due to its circular symmetric structure.   Snap-disc structures are widely used in thermal switching applications due to their compact geometry and repeatable snap characteristics (McCleer, 1987).  Any lateral deflection in that disk face increases or decreases circumferential tension.  This circumferential force results in a radially directed force, which can induce lateral buckling, just as in the simple blade structure.  A complete analysis of the stability of an isolated bi-metal disk structure has been given by Wittrick et. al.  This theory however, can only be approximately applied to practical disk structures, since real devices support the disk by an arm or frame.  This support destroys the circular symmetry and invalidates the solutions of Wittrick et.al.  Most practical disk devices are designed using the empirical method (i.e. “cut, try and remember”).

The Valverde thermostat structure is a flexible frame blade device which supplies its own longitudinal compressive force P by means of an ingenuous crimped outer frame.  As shown in Figure 3.25, the bi-metal blade is composed of three parallel sub-blades, joined at the ends. 

 describe the image

The structure can easily be formed from a single blade by punching two longitudinal slits, symmetric about the central sub-blade (see Figure 3.25a).  A length shortening crimp is made in the outer two sub-blades which pre-curves the center sub-blade and forms the compressive frame.  Since the structure supplies its own compressive frame, it need only be supported at one end, enabling the entire device to act as a snapping contact arm (see Figure 3.25c).   Any decrease in the center blade deflection, due to bi-metallic thermo-action, increases the longitudinal compression of the center blade.  At a sufficient level of center blade compression, the entire structure snaps to position of opposite curvature.  Since the crimped outer blades also experience lateral thermo-deflection, device analysis for this structure is somewhat more complicated than that for the simple, single blade, compressive frame structure of Figure 3.22.

The final snap structure we shall discuss is the Taylor blade, Figure 3.26.

 describe the image

This device, like the snap disc, develops the needed longitudinal compressive force P by means of blade self-confined quadrature forces.  The structure is held or restrained at one end only.  The free end is pre-curved, in a direction perpendicular to the blade length, such that the center blade – the contact blade – pushes a stationary fixed contact with a positive contact make force.  As the blade temperature is raised, the bi-metallic thermo-deflection increases this contact force.  Compressive buckling force in the longitudinal direction (longitudinal to the blade pre-curvature, but perpendicular to the blade length) is supplied by the blade itself.  Much like the disk structure, any decrease in lateral deflection at the free end is countered by restraint due to the anchored outer legs.  At the critical, or buckling temperature, the free end snaps to an upwardly curved position (See Figure 3.26c), and the center contact blade rapidly moves away from the fixed center contact.

The Valverde and the Taylor blade structure discussed above are near ideal overcurrent switching structures, since the contact mechanical “make” force increases as the operating or switching temperature is approached.  This characteristic is quite important since the making force is countered by an electromagnetic breaking force, which is proportional to the square of the current through the device contacts. Understanding the interaction between thermal, mechanical, and electromagnetic forces is fundamental to reliable overcurrent protection device design (McCleer, 1987). 

Reference:
McCleer, Patrick J., Ph.D., P.E. The Theory and Practice of Overcurrent Protection. Chelsea, MI: BookCrafters, Inc., 1987. 

Tags: Snap Blade, Bi-Metal, Bi-Metal Disk, Snap Action Circuit Breaker

Transient Currents in DC and Single-Phase AC Inductive Circuits

Our concern, here, is overcurrent protection, so we will restrict our attention to one particular location within a circuit, the location, or potential location of an interruptive device.  We arbitrarily divide the total circuit into two sections:   a delivery, or source, electrical network; and a load electrical network (Figure 2.1).  These two networks are connected by two current paths, one of which contains the interruptive device. 

Many of the principles outlined here are based on Mechanical Products’ published work, The Theory and Practice of Overcurrent Protection (1987).  

If both the source network and the load network are linear – a common approximation which is entirely adequate for fault transient calculations – we can, by Thevenin’s theorem (2.1), replace each network by an equivalent source voltage, E, and equivalent network impedance, Z.  The equivalent source voltage for each network is the voltage which would be measured at the network terminals under open circuit (no load) conditions.  The equivalent network impedance is a mathematical description of the combination of resistances, capacitances and inductances that would be measured at the open circuit network terminals. 

This type of system modeling approach is foundational to circuit protection analysis and transient behavior evaluation (McCleer, 1987).  

The equivalent Thevenin networks for the source and load networks are shown in Figure 2.2. describe the image

 

VIEW PRODUCT CATALOG

 

 

 

 The voltages, E1 and E2, represent the equivalent voltage sources for the source network and load network, respectively.  The source network voltage, E1, represents all the combined voltage generators within the source network.  For Example, if the source network is a feed from an electric utility network, then E1 represents the thousands of generators connected to the utility network, as measured under open circuit conditions at the source network terminals.  But, if the source network is an equivalent for an aircraft 28 volt DC electrical network, E1 represents the rectified alternator output, as measured under open circuit conditions at the source network terminals. 

The load network voltage source, E2, represents all of the combined voltage generators within the load network.  Many times there are no voltage sources within the load network, so E2 is zero.  But, if the load network contains a source, such as the electromotive force (emf) in the windings of a motor, E2 represents the combined total load network voltage, as measured under open circuit conditions at the load network terminals.

The network impedance elements, Z1 and Z2, represent equivalent impedances for the source and load networks, respectively.  The impedance of the interrupting device itself can be arbitrarily lumped in with either the source or the load impedance, Z1 or Z2.

If the source network is an equivalent for a 120 volt wall outlet, then Z1 represents the combined impedances of the thousands of transmission lines, transformers and generator windings which make up the feeding utility network; and the impedances of the local wiring network which connects the outlet.  If the source network is an equivalent for an aircraft network then Z1 represents only the interior wiring within the airplane and the internal impedances of the alternator, as measured at the network terminals.

In a practical sense, the dominant contributors to Z1 in a largesource network are only those network elements which are physically close to the source network terminals.  In a large factory electrical network, the dominant terms in Z1 are the impedances of the wires which connect the source network terminals to the nearest substation transformer, and the impedance of the nearest substation transformer windings.  In smaller networks, such as an automotive network, all impedance terms must be accounted for in Z1, since they all make significant contributions.

For example, in the simple automotive network shown in Figure 2.3, the internal resistance of the twelve volt automobile battery limits the initial short circuit current at the battery’s terminals to 2000 amps.  But, if the short is at the terminals of the starter motor, the initial short circuit current would be only 1500 amps.  Clearly the additional resistance of the wiring from the battery to the starter motor is responsible for this reduction in potential short circuit current.  The additional resistance is comparable in value to the internal resistance of the battery. describe the image

VIEW PRODUCT CATALOG

 

 

Contrast this case, where the impedances of all network elements are important, to the example of a large factory system.  In a large industrial system, it would make negligible difference to an individual user at a particular work station if one or even ten generators were added to the electric utility system which feeds the factory substation.  The value of a work station’s perceived system impedance, Z1, would not change to any significant degree.

The equivalent load impedance, Z2, represents the load network passive elements, as measured from the load network terminals.  Just as in the case of Z1, only dominant elements need be accounted for when computing system currents. 

The equivalent network of Figure 2.2 can be simplified even further, if we make the following substitutions: describe the image

 We then obtain the simplified circuit of Figure 2.4.  Observe that a solution of the electrical network equations for this circuit will give us a solution for the breaker current, ib.  Also observe that it does not matter whether this circuit represents the steady-state operation of our system, or the operation during a system transient due to some sudden change in the system network. describe the image

 We will use the equivalent network of Figure 2.4 to represent the transient operation of an electrical circuit, and from it derive the transient behavior of the breaker current, iB.  Before the transient, assumed to start at time t=0, the breaker may be passing some value of pre-transient current, iB0.  We can use this value as a boundary condition in our transient solution.  We can be assured, however, that iB0 is within the rating of the breaker and/or circuit, since, by definition, we are asserting that only under transient conditions will any rated value of circuit current or voltage be exceeded.

We now give an example of circuit reduction to the form of Figure 2.4.  If we choose a thermal breaker within a plug strip as our study breaker, then the reduced networks – which are equivalent to the single-phase feed from the utility through the plant and laboratory wiring and the power supply load – can be represented as shown in Figure 2.5. describe the image

 The source side inductance LW, and the resistance RW, represent the inductance and resistance of the wiring from the utility substation transformer to the plug strip, and the inductance and resistance of the utility substation transformer itself.  We will also include with LW and RW any inductance and resistance within the breaker mechanism itself.  The source side capacitance, CW, represents a lumped approximation for the distributed capacitance of the supply wiring to ground, and the transformer windings to ground.  The source voltage, ES, is a 60 Hz sinusoidal voltage with RMS (root mean square) magnitude, Em = 120 V, and a phase angle, o.  The power supply load is represented by a wiring resistance, Rc, a series connected on/off switch, S1, a full wave diode rectifier, and a parallel R0, C0 load.

A transient overcurrent could occur any number of ways in this circuit.  Figure 2.6 illustrates two of the most common. A start-up transient is shown in Figure 2.6a.  Here, the on/off switch, S1, is closed at t = 0, and the load capacitor, C0, is assumed to be uncharged before t = 0.  Once C0 is charged, the line current through the breaker settles down to its rated value or below, dependent on the equivalent load resister, R0.  The circuit in Figure 2.6a neglects the rectifying action of the diode bridge and the load resistor, R0, during the start-up transient.  Analysis of this particular circuit would be a conservative method of calculating the start-up transient behavior of iB.  Note that the circuit in Figure 2.6a is of the same form as our general transient equivalent circuit, as given in Figure 2.4.

The second type of transient overcurrent which we will consider for the plug strip and computer power supply circuit is the worst case transient – a permanent short circuit at the input to the computer line cord.  The equivalent circuit for this condition is shown in Figure 2.6b.  Here, the computer load does not enter into the transient calculation, since it is completely shorted out by the equivalent shorting switch, S2, which closes at t = 0.  Also shorted for all practical purposes, and thus irrelevant to the analysis, is the source shunt capacitance, CW.  Note again that the resultant circuit is of the same topology as the general transient circuit of Figure 2.4.

Prior to the short, any prefault line current flowing through the breaker in Figure 2.6b is treated as a t = 0 boundary condition for iB.  The solution for the breaker current is the complete solution, both transient and steady-state, to the differential equation which describes Kirchoff’s voltage law around the Es-LW-Rw loop. Namely:

describe the imageWhere w=2f is the system drive radian frequency, with f=60Hz.  The total solution to Equation 2.1, from the elementary theory of differential equations, is describe the image

 Where Ƭ is the source inductive time constant, LW/RW; Zw is the inductive impedance at the driving frequency f, describe the image

 Xwis the source network inductive reactance, XW=wLW;  and the 0 is the angle by which the steady-state short circuit current lags the drive voltage Es, describe the image

 The constant IB must be determined from the boundary condition for iB.  Since iB=iBo at t = 0, we have describe the image

If we define the symmetrical RMS short circuit current magnitude as describe the image

 Then, for the complete time variation of the short circuit breaker current, we have

describe the image

 In nearly all cases, the magnitude of the steady state short circuit current is much greater than the pre-fault current (which is within the rated value of the circuit).  So we can easily neglect the first term in Equation 2.2.  We then have

describe the imageEquation 2.3 is plotted in Figures 2.7a through 2.7e, normalized to  , as a function of the product ft.  Note that describe the image

 In Figures 2.7a through 2.7e, the system impedance angle, 0, is specified, varying from 5o to 85o.  Since the fault would be a random event, the switching angle, φ, could be any value over a 360o range.  We show individual iB curves for discrete values of φ, varying from φ=180o to +180o in 30o increments.  These sets of curves for the different values of φ then form waveform envelopes, in which any time variation of iB will lie.

 describe the image

 Of interest, in the results shown in Figures 2.7a through 2.7e, is the transient bulge in the iB envelopes for circuits with largely inductive (0>45o) system impedances.  The more inductive the circuit, the greater the bulge.  This effect is due to the inertial property of the magnetic flux within the system inductance.  Mathematically, it is evidenced in the second term in Equation 2.3.  This term is referred to as the DC offset in the line current.  It decays exponentially, with a time constant equal to LW/RW, and has a maximum initial value when the angular difference between the switching angle, φ, and the system impedance angle, 0, is +/- 90o.

The principal consequence of the DC offset is the potential for fault current levels through the breaker to be almost twice the level of the peak steady-state or sustained fault current level.  This transient amplification effect is a critical consideration in overcurrent protection device selection and rating (McCleer, 1987).  

The phenomenon is seen more clearly in Figure 2.8, where four cycles of an almost fully offset current waveform are shown.  As can be seen, the line current at one half cycle into the fault is approximately 1.75 times the peak fault current after the offset transient has died down.

describe the image

 In general, low voltage (240/120V) circuits in industrial and household installations have enough wiring between the circuit and the utility system, so that the system X over R ratio is less than unity (i.e. 0<45o).  Thus, these circuits do not experience offset fault currents. Fault currents, such as those shown in the waveforms of Figure 2.7 and 2.8, must pass non-destructively through the breaker mechanism.  The peak potential current (point A in Figure 2.8) in a fault waveform is termed the peak value of the prospective fault current.  This current value must be less than, or equal to, the interruptive capacity of the breaker (the maximum amount of current a breaker can interrupt, while still able to function if reset). Proper understanding of prospective fault current is fundamental to ensuring safe and reliable protection system performance (McCleer, 1987)  

If the breaker or the fuse is a “current limiting”  type device, then the peak prospective fault current is the peak  fault current that would flow if the limiting device were not present.  The actual peak fault current would be less than the peak prospective fault current, and would depend on the amount of additional circuit impedance that is inserted by an interruptive device mechanism.  Usually, this additional impedance is in the form of an elongated arc, such as that in a fuse or cooled arc chamber.  Thus, the waveforms of Figures 2.7 and 2.8 do not apply to fault currents which are limited by current limiting type breakers.  They apply only to the perspective fault currents for these types of breakers.

If the generalized circuit of Figure 2.4 represents a DC circuit wherein the source voltage is a simple DC voltage with magnitude E0, the solution for the transient breaker current, iB, is considerably simpler.  For the loop voltage equation, we have describe the image

 The solution for this equation, again from the theory of elementary differential equations, is describe the image

 where, as before, iBo is the prefault (t=0) breaker current and Ƭ is the source system time constant, LW/RW.  The steady state sustained fault current, Imo, is simply the pure resistive current, describe the image

 As in the single-phase AC case, the steady-fault current is generally much larger than the prefault current, iBo, so that we can approximate the transient fault current by

describe the image

This waveform is shown in Figure 2.9, normalized to Imo.

 describe the image

Note that in this DC case there are no switching angles or timing considerations.  The fault current simply rises exponentially to its steady state value, governed by the system time constant Ƭ.  The peak prospective fault current is the steady-state fault current, Imo, and there are no offset currents that add to this value.  The complication, if there is any in a DC circuit, is that the fault current is truly a unipolar current with no natural current-zero.  A DC breaker must then force a current-zero in order to interrupt the circuit.

Reference:
McCleer, Patrick J., Ph.D., P.E. The Theory and Practice of Overcurrent Protection. Chelsea, MI: BookCrafters, Inc., 1987.  

 

Tags: Thevenin equivalent networks, Circuit Reduction, Offset Currents, Peak fault currents

It's Official! Mechanical Products is ISO 9001:2008 Certified

As a follow up from our previous blog post, MECHANICAL PRODUCTS COMPANY is pleased to announce that we have been officially awarded an ISO 9001:2008 certification as of August 3rd, 2015.  For a copy of the certification, click here or check out our Certifications page.

ISO9001-2008

Tags: Circuit Breaker, Mechanical Products, ISO

ISO 9001:2008

ISO 9001:2008 CERTIFICATION ACHIEVED FOR MECHANICAL PRODUCTS COMPANY

We are pleased to announce that MECHANICAL PRODUCTS COMAPNY, as of June 24th, 2015, has been recommended for certification to the ISO 9001:2008 standard by TUV SUD America Inc. and will be soon receiving the accredited 3 year certificate. 

Over the course of the past year, senior management has worked with all levels of the organization to create, develop, and strengthen current processes and procedures necessary to achieve the subject certification.  Mechanical Products Company maintains a high level of quality throughout the organization with a top down management approach to quality.  This top down approach to quality allows Mechanical Products Company to develop and improve processes that foster a culture of continuous improvement.  Continuous improvement begins by embracing the elements of ISO 9001:2008.

One of our first steps in working towards the certification was to enhance the involvement of all employees educating them on our “Quality Policy.”  The quality policy was posted throughout the organization and updated on our website.  Quality at Mechanical Products Company is everyone’s responsibility.

Mechanical Products Company’s quality policy is to provide customers with high quality thermal protection devices that are designed and manufactured to offer a competitive advantage with a commitment to meeting requirements, on-time delivery and continuous improvement.

Going forward, Mechanical Products Company is committed to the methods and models of the quality management system described in the ISO 9001:2008 standard.  With a vested interest and commitment of senior management to monitor, measure, and improve quality our current customers, potential customers, and suppliers will experience on-going continuous improvements with the goal of increasing satisfaction and value. 

Learn more about the ISO 9001:2008 standard here.

 

ISO9001-2008

Mechanical Products Series 19 Heavy Duty Circuit Breakers

3Breakers19
NEW Series 19 HEAVY DUTY circuit breaker
available in 25 to 200 Amp ratings
                                         
with optional LED tripIDTM
The New MP Series 19 line of Circuit Breakers offers end users and designers the LED tripIDTM option in Type I Auto Reset and Type III Manual Reset breakers, with multiple installation option, in a wider amperage rating up to 30VDC, and superior Water Ingress Protection meeting IP67 and IP69K applications.  Specifically designed for Heavy Duty and Industrial Transportation vehicle manufacturer applications that require a robust - harsh environment type of breaker.  For more information on these and other quality circuit protection devices, visit Mechancal Products at www.mechprod.com.

Tags: Overcurrent Protection, Hi-AMP, High Amp, Heavy Duty Circuit Breakers, Circuit Breaker, heavy duty

The Work Truck Show - Visit Mechanical Products, Booth # 5084

WORKTRUCKSHOWBANNER 1

Mechanical Products, a manufacturer of High Quality Thermal Circuit Breakers will be exhibiting at the NTEA Work Truck Show, in Indianapolis, Indiana

March 4 through March 6, 2015

Visit us in Booth # 5084

See all our NEW Product Introductions

Series 12 - Series 15 - Series 17 Hi-Amp Circuit Breakers

NEW tripIDTM Lighted Hi-Amp Accessory

And Other New Re-Engineered Truck Circuit Protection Products

Mechanical Products Company, 1112 N. Garfield Street, Lombard, Illinois 60148

Phone:  630-953-4100 -- Email:  helpme@mechprod.com

Visit our website at www.mechprod.com

Tags: circuit breakers, Hi-AMP, Push to Trip, High Amp, Ignition Protected, Waterproof Breakers, Thermal Circuit Breakers, Surface Mount Circuit Breakers, Panel Mount Circuit Breakers, Reset Circuit Breakers Push Button Hi Amp, Snap Action Circuit Breaker, Push to Reset, Series 17, Mechanical Products Circuit Breakers, Work Truck Breaker, Snow Plow Circuit Breakers, Work Truck - 2015, Mechanical Products, Work Truck Show, Truck Circuit Breakers, Work Truck Show 2015, Truck Show, High Amp circuit Breakers

Mechanical Products NEW Series 15 Circuit Breakers

 

describe the image

 

MECHANICAL PRODUCTS ANNOUNCES ANOTHER

NEW FAMILY OF CIRCUIT BREAKERS:

THE SERIES 15 PUSH-TO-RESET

 

Mechanical Products Series 15 Push To Reset Circuit Breaker

Available in Amp ratings from 3 to 40 Amps, the NEW 15 Series offers an economical, compact design in single pole circuit protection.  Offering the same small package size from 3 to 40 amps will make panel installation designs much easier, efficient and cost effective.  All Series 15 Thermal Circuit Breakers have a rated voltage of 125/250VAC, 50 VDC with an Interrupt Capacity of 1000A and a Dielectric Strength of 1500 VAC.  They are ROHS Compliant, UL1077, CSA Approved and UL1500 Ignition Protected. VDE and CCC certification is curently Pending.

 Mechanical Products Series 15 Push To Reset Circuit Breaker

The MP 15 Series is designed for various applications:  Marine, Household Appliances, Power Strips, Lab Furniture, Audio Visual Equipment and more.  Qualified for resistive and motor load applications, they are ideal for Marine Panels, Transportation, Floor Care and other motor start up applications.  The 15 Series Thermal Circuit Breakers are available in various threaded and snap-in bushings, along with multiple Quick Connect and Screw Terminal styles to meet nearly every installation requirement. 

MP has been a leading designer and supplier of thermal circuit protection since 1943.  MP circuit breakers are used in thousands of commercial and industrial applications ranging from medical equipment, appliances, lighting and communication devices, to marine, recreational and off road vehicles/equipment, and electrical protection devices.  MP has been management owned and operated since 1998, is headquartered in Lombard, Illinois and maintains manufacturing capabilities in the US and overseas.  For additional information, visit our website at www.mechprod.com.

 

 Mechanical Products Series 15 Push To Reset Circuit Breaker

 

Tags: Thermal Circuit Breaker, Circuit Breaker, Push to Reset, Single Pole Breaker, 40 Amp Circuit Breaker, Marine Breaker

IBEX 2014 - Visit Mechanical Products Booth 2217 for Marine Breakers

describe the image

Mechanical Products, a manufacturer of High Quality Marine Circuit Breakers will be exhibiting at the IBEX - 2014 Marine Trade Show, in Tampa, Florida

September 30 through October 2, 2014

See all our NEW Product Introductions

Series 12 - Series 15 - Series 17 Circuit Breakers

Mechanical Products Company, 1112 N. Garfield Street, Lombard, Illinois 60148

Phone:  630-953-4100 -- Email:  helpme@mechprod.com

Visit our website at www.mechprod.com

Tags: circuit breakers, Push to Trip, High Amp, Ignition Protected, Waterproof Breakers, Thermal Circuit Breakers, Marine Circuit Breakers, Surface Mount Circuit Breakers, Panel Mount Circuit Breakers, Reset Circuit Breakers Push Button Hi Amp, Snap Action Circuit Breaker, Push to Reset, Marine Breaker, IBEX 2014, Marine Trade Show, Marine High Amp circuit Breakers, Series 17, Series 12, Mecnanical Products, Mechanical Products Circuit Breakers, Boat Circuit Breakers

Circuit Breakers - MP New 17 Series Thermal Circuit Breakers

describe the image


NEW 17 SERIES THERMAL

CIRCUIT BREAKERS

 

Standard designs, New Side-By-Side Surface and Easy Access 90o Panel Mount

Available in 25 to 200 Amp Ratings

 

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Mechanical Products (MP) announces the release of the Series 17, which is designed for industrial transportation and vehicle accessory manufacturers to include Agricultural, Construction, Marine, Bus, Emergency Vehicles, Automotive Lifts, Battery Chargers, Recreational Vehicles and Trucks.  The Series 17, manufactured in the U.S.A., is a main or branch circuit breaker used in accessory or auxiliary direct circuit (DC) electrical systems operating in harsh environments to provide protection in the event of overload and, or short circuit interruptions.  The Series 17 is offered in 25 to 200 amps and is specifically designed with features including new mounting configurations and termination styles.  The Series 17 is available in the second quarter of 2014 through MP’s authorized distribution partners.

The Series 17 offers end users and designers improved access to wiring and operation, corrosion resistant studs and hardware, superior moisture sealing, a variety of mounting options, higher amperage ratings, and potential use of bus bars while enclosed in a durable, sealed thermoplastic housing.  The Series 17 is compatible to existing mounting profiles while offering new features and mounting styles that allow for next generation designs. 

The MP Series 17 offers NEW Side by Side Surface and Easy Access 90o Panel Mount designs, in addition to standard mounting profiles.  Surface Mount configurations are available in 1/4” and 3/8” heavy duty stainless steel terminal studs.  Panel Mount units are available with 1/4” brass, nickel plated terminal studs.  All are available in 25 to 200 amp ratings with stainless steel terminal sems nuts as an option.  Priced competitively, these high quality breakers, commonly known as High Amp circuit breakers or Hi Amp circuit breakers, are assembled right here in the USA, with minimal lead time required.

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MP has been a leading supplier of thermal circuit protection since 1943.  MP circuit breakers are used in thousands of commercial and industrial applications ranging from medical equipment, appliances, lighting, and communication devices, to recreational and off road vehicles/equipment, and electrical protection devices.  MP has been management owned and operated since 1998, is headquartered in Lombard, Illinois and maintains manufacturing capabilities in the US and overseas.

For additional information on these and other high quality MP thermal circuit protection devices, visit Mechanical Products at www.mechprod.com.

Tags: circuit breakers, Hi-AMP, Push to Trip, High Amp, Auto Reset, Type 1 Breaker, Type III Breaker, Ignition Protected, Waterproof Breakers, Thermal Circuit Breakers, RV Breakers, Marine Circuit Breakers, Heavy Duty Circuit Breakers, Surface Mount Circuit Breakers, Panel Mount Circuit Breakers, Flush Mount Circuit Breakers, Reset Circuit Breakers Push Button Hi Amp, Circuit Breaker Trip Devices

MECHANICAL PRODUCTS AT CONEXPO/CONAGG

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Mechanical Products, a manufacturer of High Quality Circuit Protection Devices will be exhibiting at the CONEXPO/CONAGG SHOW,  in Las Vegas

March 4 -8, 2014

See all of our New Product Introductions

Mechanical Products, 1112 Garfield Street, Lombard, Illinois 60148

Phone:  630-953-4100 -- Email: helpme@mechprod.com

Visit our Website at www.mechprod.com



Tags: CONEXPO/CONAGG, MP at ConExpo/ConAgg, Off Road Trade Show

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