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Differences in UL1077 Tripping Current (TC) Performance Ratings

Further to the performance categories we consider to be among the most critical in selecting the correct UL 1077 device for an application, today Tripping Current (TC) performance will be examined,  with reviews of Overload rating (OL); and Short-circuit Current Rating (SC) considered in future articles.

According to UL, the Tripping Current (TC) is coded as a percentage of the amp rating  and is the percentage of the device’s rated value at which it will trip within a specified time(s).  The table defines the various TC codes and offers comments on the implications of each.

TC Code
UL Definition (at 77°F)
Comments
 
General Importance of TC Rating
The TC Code defines a protectors ability to clear a low level of (“slow –cook”, potentially long term damaging) overload.
0
Tripping current is less than 125% of amp rating
TC0 devices have been confirmed to trip within 1 hour with 125% of rated value applied.
1
Tripping current is in the range of 125% to 135% of amp rating
TC1 devices have been confirmed to trip within one hour within 125% – 135% of rated value
2
Tripping current is more than 135% of amp rating
TC2 devices are considered the least regulated in demonstrating protection against low-level overloads. TC2 devices have been confirmed to trip within 1 hour at a manufacturer’s defined percentage of overload >135%. For example competitive devices carrying a TC2 rating may have been tested at very differing levels of overload – one may have been tested at 140%, while another may have been tested at 175%
3
Tripping current and time is standardized at 135% and 200% of amp rating
TC3 devices are considered by most engineers to represent the highest measure of protection against low level overloads. TC3 devices have been confirmed to trip within 1 hour with 135% of rated value applied and within a manufacturer’s defined trip time range with 200% of rated value applied.

Note:  Mechanical Products manufactures a wide variety of supplementary protectors of the TC1 – TC3 types, with all protectors “TC” tested = < 150% of rated value.

Tags: UL1077 Devices

Critical Qualification Differences in UL1077 Devices

We last discussed the differences between UL 489 Circuit Breakers and UL 1077 Supplementary Protectors.  From an understanding of these differences, if one determines that a UL1077 approved device is appropriate for an application, further research may still be required.

While all UL1077 devices carry the same UL “Mark”, one needs to recognize that all Supplementary Protectors are not created equal.  A cursory review of  the basic performance of competing UL 1077 qualified devices does not necessarily indicate that they have the identical performance levels of UL agency qualifications.  This is because, under the same UL 1077 “Mark”, manufacturers are allowed a great deal of latitude in how they qualify their devices.  Individual performance/qualification categories range all the way from those that are “manufacturer defined”, through categories that have various UL predefined testing criteria levels (degrees of difficulty) that the manufacturer may select from to qualify their device, and those that are strictly defined.  Given the number of categories and the degrees of difficulty a manufacturer may choose from, one needs to be cautious not to select a minimally qualified device for use in a demanding application.

Here, we will not undertake a comprehensive review of UL 1077, but rather, by way of examples,  try to bring to the Engineer’s attention the need for critical performance comparisons when selecting a supplementary protector.  Further limiting the scope of our discussion, while there are four different “Types” of Supplementary Protectors recognized under UL 1077, we will focus our testing category examples to those specific to “Overcurrent” type devices.  We will then review those performance categories we consider to be among the most critical in assuring the proper selection of a UL 1077 device.

Tags: UL1077 Devices

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